China Professional China CZPT ZQ Series reverse gearbox helical cylindrical speed reducer ZQH400650 near me shop

Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Retail, Printing Shops, Construction works , Energy & Mining, Other, Advertising Company, Cement, Steel, Sugar Mill, Pharmacy
Weight (KG): 2230 KG
Customized support: OEM, ODM
Gearing Arrangement: Cycloidal
Output Torque: 450-130000N.m
Input Speed: 560, 750, 1000, 1,500, 3000 rpm
Output Speed: 134~1,200 rpm
Product name: ZQ Series Cylindrical Gear Reducer
Mounting Position: Horizontal (foot Mounted)
Material: Cast Iron
Certificate: ISO9001:2008
Warranty: 1 Year
Heat treatment: Carburising, quenching, gear grinding
Application: Cement, Steel, Paper, Sugar Mill
Ratio: 3~512
Color: as request
Packing: Wooden Box
Packaging Details: Small size: standard export packing (carton and pallet); Big size: fumigated wood carton or non-wood packing material carton
Port: Main ports in China

This product is an outer meshed involute helical tooth cylindrical gear speed reducer.It is widely applied to the fields of metallurgy, mines, hoisting, transportation, cement, architecture, chemical, textile, OEM Customized High Precision Worm And Worm Gear used for auto parts printing and dyeing, pharmaceutical, etcD expresses single stage ,L expresses grade-2 ,S expresses grade-3,F expresses grade-4,Y indicates that adopt the hard flank of a tooth gear wheel.Un-standard product or OEM is highly welcome, and gearbox accessories could be also offered for you. Feature: 1.The gear is made of high strength low carbon alloy steel through carburization and quenching. The hardness of tooth surface mayreach to HRC58-62. All gear adapts NC tooth grinding process, high in accuracy and good in contact performance2.High in transmission efficiency: single stage, more than 96.5%; double-stage, more than 93%; three-stage, more 90%;3.Smooth and stable in run, low noise;4.Compact, light, long life, high bearing capacity;5.Easy to disassemble, inspect and assemble. Specification itemvalueApplicable IndustriesBuilding Material Shops, Manufacturing Plant, Machinery Repair Shops, Farms, Retail, Printing Shops, Energy & Mining, Other, Advertising Company, Cement, Steel, Sugar Mill, HG-MR73 Japan motor CZPT Servo motors 750W MR-J4 Servo motor PharmacyGearing ArrangementCycloidalOutput Torque450-130000N.mInput Speed750, 1000, 1,500 rpmOutput Speed134~1,200 rpmPlace of OriginChina ZheJiang Brand NameGUOMAO gearboxProduct nameZQ Series Cylindrical Gear ReducerMounting PositionHorizontal (foot Mounted)MaterialCast IronCertificateISO9001:2008Warranty1 YearHeat treatmentCarburising, quenching, gear grindingApplicationCement, Steel, Paper, Sugar MillRatio3~512Coloras requestPackingWooden Box Packing & Delivery Small size: standard export packing (carton and pallet); Big size: fumigated wood carton or non-wood packing material carton Company Profile Founded in 1993, ZheJiang CZPT Guotai Reducer Co., Ltd. is a large-scale reducer manufacturer in China. We own a workshop covering an area of 50,000sqm and over 600 machining tools and testing equipment. In our 4,000sqm constant temperature workshop, there are 58 sets of high-efficiency and high-precision NC gear grinding machines and an automatic gear testing center, which represent world-class level. The machine’s installation and debugging precision is up to Grade 3, which ensures mass production of Grade 5-6 gears. Our annual sales income is over RMB900 million. Our products sell well all over the world. We have successfully developed various products, including B and X serial cycloidal-pin gear speed reducers, 8000 serial cycloidal-pin gear speed reducers, Z (ZDY, ZLY, ZSY, and ZFY) serial hard gear face cylindrical gear speed reducers, MBY serial side-driven reducers, D (DBY and DCY) serial hard gear face cone gear speed reducers, GR serial helical gear speed-down motors, GS serial helical gear worm gear speed-down motors, GK serial helical gear curved tooth cone gear speed-down motors, GF serial parallel axis helical gear speed-down motors, P and V serial industrial gearboxes, ZLYJ serial hard gear face speed reducers for plastic extruders, New type top salecars spare parts drive shaft for ES350CAMRY 3.5 L 07-11 43420-0W210 and YB serial oil cooling electric drive drums. We also design and manufacture non-standard speed reducers. In addition, we recommend RV and VF serial aluminum alloy worm gear speed reducers, WP serial involute worm gear speed reducers, JWM, SWL and WSH serial screw lifters, CW serial arc worm gear speed reducers, secondary enveloping worm gear speed reducers, and various couplers. Please feel free to contact us for further information. Our Advantages 1. We could supply the samples if you have a good quantity.2. We undertake the problems due to quality.3. We supply detail answers about technical questions.4. Different kinds of payment are available for you.5. We are the manufacturer so we could supply the products as soon as possible.6. At the instance of our dear customer, we can do some nonstandard design. FAQ 1. who are we?We are based in ZheJiang , China, start from 2003,sell to North America(00.00%),Western Europe(00.00%),Southeast Asia(00.00%),MidEast(00.00%). There are total about 11-50 people in our office.2. how can we guarantee quality?Always a pre-production sample before mass production;Always final Inspection before shipment;3.what can you buy from us?Reducer Motor4. why should you buy from us not from other suppliers?Founded in 1993, ZheJiang CZPT Guotai Reducer Co., Ltd. is a large-scale reducer manufacturer in China. We own a workshopcovering an area of 50,000sqm and over 600 machining tools and testing equipment. In our 4,000sqm constant temperature workshop.5. what services can we provide?Accepted Delivery Terms: FOB,CFR,CIF,EXW,Express Delivery;Accepted Payment Currency:USD,EUR,CNY;Accepted Payment Type: T/T,L/C,Western Union,Cash;Language Spoken:English,Chinese, Single Cable Station – Wall Mounted Single Cable Station Wall MountedGym Fitness Single Tower Pulley Crossover Gym German,Russian,Korean

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China Professional China CZPT ZQ Series reverse gearbox helical cylindrical speed reducer ZQH400650  near me shop China Professional China CZPT ZQ Series reverse gearbox helical cylindrical speed reducer ZQH400650  near me shop