Merchandise Description

INI high torque planetary gearbox excavator ultimate drive

Item framework:

 

 IKY series final push for excavator were created by us . We possess the intellectual property right.   It has an integrated framework with radial piston motor, gearbox and integral oil distributor with management vlaves. It benefits in compact style, diminished value and greater reliability and transmission performance. 

 

 

Major functions:

  • substantial performance of startup and procedure
  • high dependability
  • can be straight hook up with the chain wheel of the CZPT generate
  • compact and stylish figure

 

Application:

 

They can be used in track/ wheel drives on development cars, track autos ,crawler excavators, drillers, highway header ,street roller, coal mining. They are popular in Chinese industry, and they are attaining recognition in intercontinental marketplace, these kinds of as Singapore, India, Korea and Holand.

 

Specification:

 

IKY 2.52.5A sequence

Model no.

Torque(N.m)

Velocity (r/min)

Ratio

Force(Mpa)

Total Dis.

(ml/r)

Bodyweight

(KG)

Rated

Max.

Rated

Max.

IKY2.fifty two.5A-3600D1202

6000

7500

.4~32

19

fourteen

seventeen

3629

80

IKY2.fifty two.5A-3200D1202

6000

7500

.4~38

19

sixteen

19.5

3154

eighty

IKY2.52.5A-2900D1202

6000

7500

.4~forty two

19

seventeen

21

2869

eighty

IKY2.fifty two.5A-2500D1202

6000

7500

.4~forty six

19

19

24

2451

eighty

IKY2.52.5A-2200D1202

6000

7500

.4~fifty

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

.4~fifty eight

19

22

28

1634

80

IKY2.52.5A-1400D1202

4571

5030

.4~63

19

22

28

1406

eighty

IKY2.52.5A-5200D1202

6000

7500

.4~23

27

ten

thirteen

5157

80

IKY2.52.5A-4500D1202

6000

7500

.4~27

27

twelve

fifteen.five

4482

eighty

IKY2.fifty two.5A-4100D1202

6000

7500

.4~30

27

thirteen

seventeen

4077

80

IKY2.fifty two.5A-3500D1202

6000

7500

.4~32

27

sixteen

20.5

3483

eighty

 

IKY 2.fifty two.5B collection

Model no.

Torque(N.m)

Velocity (r/min)

Ratio

Stress(Mpa)

Overall Dis.

(ml/r)

Weight

(KG)

Software

(Ton)

Rated

Max.

Rated

Max.

IKY2.fifty two.5B-4600D2402

9600

12000

.25~32

24

seventeen

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

.twenty five~33

24

19

23

3984

one hundred

eight-ten

IKY2.52.5B-3600D2402

9600

12000

.25~36

24

twenty

25

3624

100

8-10

IKY2.fifty two.5B-3100D2402

9500

12000

.25~42

24

23

29

3096

100

eight-ten

IKY2.fifty two.5B-2800D2402

8470

10600

.25~45

24

23

29

2760

one hundred

eight-10

IKY2.52.5B-2100D2402

6330

7920

.twenty five~50

24

23

29

2064

one hundred

8-ten

 

 

 

Our Solutions

 

1. A single year guarantee from shipping

2. Totally free parts for substitution in warranty time period

3. Specialist solution service provider

4. Totally free specialized support at any time

5. Client coaching is obtainable.

6. On-internet site set up and commissioning is available.

 

 

 

Business Info

 

  •  Company Introduction

 

240,000 mthree, 700 workers, ISO9001:2008 & ISO14001:2004 licensed.

 

Proven in 1996, we are 1 of foremost manufacturers in China who are specialized in creating and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, journey motors and wheel motors, hydraulic capstans, hydraulic power models, and hydraulic pumps. 
 
With strong study and growth capacity, we have attained 14 invention patents and 30 sensible innovation patents.
Meanwhile, we have far more than 250 sets of innovative manufacturing and inspection gear to make sure the high quality of 
our goods. 

 
Our goods have been widely used in Offshore Software, Agriculture Sector, Fishing Products, Design Machinery, 
Petroleum Sector, Coal Mining, Geological Prospection, Maritime Application, Metallurgical Engineering, Light-weight Market, 
as well as Environmental Defense and other industries. 
 
As a reputable company and supplier, we have a dominating market share in China, and we also appreciate an increasing 
market share throughout the world.  Our items have been exported to:

 

-Europe: United kingdom, Austria, Netherlands, Germany, Sweden
-North America: United states, Canada
-South The us: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other international locations in the world.

 

 

  •  Manufacturing facility overview

 

  •   Manufacturing facility overview

When the input pace is 3000rpm

Power(W)Gear Ratio
 1/three 1/five 1/9  1/fifteen  1/twenty  1/twenty five  1/35  1/45  1/81
fiftyBBBBBBBCC
one hundredBBBBBBCCD
two hundredBBCCCCCDE
four hundredBCCCCCDE 
750CCDDDDEE 
one thousandDDEEEE   
1500DDEE     
2000DEEE     
2500EEE      
3000EEE      
3500EE       
4000EE       
4500E        
5000E        

 

B type: M5*10  C type: M6*12 (or M8*sixteen)  
D typr: M8*16 (M6*12)  E type: M10*twenty  

Our Solutions

 

one. A single yr guarantee from delivery

two. Totally free components for substitute inside of warranty time period

3. Professional remedy service provider

four. Free of charge specialized assist at any time

five. Customer coaching is offered.

6. On-website installation and commissioning is obtainable.

 

Business Info

 

  •  Business Introduction

 

240,000 mthree, seven hundred employees, ISO9001:2008 & ISO14001:2004 accredited.

 

Established in 1996, we are 1 of leading producers in China who are specialised in creating and manufacturing  hydraulic winches, hydraulic motors, hydraulic slewing drives,  planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic power models, and hydraulic pumps. 
 
With sturdy research and development capacity, we have accomplished 14 creation patents and 30 practical innovation patents.
In the meantime, we have much more than 250 sets of superior production and inspection gear to make certain the good quality of 
our products. 

 
Our merchandise have been commonly used in Offshore Software, Agriculture Business, Fishing Products, Design Machinery, 
Petroleum Market, Coal Mining, Geological Prospection, Marine Application, Metallurgical Engineering, Mild Sector, 
as well as Environmental Protection and other industries. 
 
As a dependable manufacturer and provider, we have a dominating market place share in China, and we also appreciate an increasing 
market share throughout the world.  Our goods have been exported to:

 

-Europe: United kingdom, Austria, Netherlands, Germany, Sweden
-North The united states: United states, Canada
-South The us: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Center East, India, Korea and other nations around the world in the entire world.

Application:Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:Cycloidal
Hardness:Hardened Tooth Surface
Installation:Oscillating Base Type
Step:Four-Step

###

Customization:

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Rated

Max.

Rated

Max.

IKY2.52.5A-3600D1202

6000

7500

0.4~32

19

14

17

3629

80

IKY2.52.5A-3200D1202

6000

7500

0.4~38

19

16

19.5

3154

80

IKY2.52.5A-2900D1202

6000

7500

0.4~42

19

17

21

2869

80

IKY2.52.5A-2500D1202

6000

7500

0.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

0.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

0.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4020

5030

0.4~63

19

22

28

1406

80

IKY2.52.5A-5200D1202

6000

7500

0.4~23

27

10

13

5157

80

IKY2.52.5A-4500D1202

6000

7500

0.4~27

27

12

15.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

0.4~30

27

13

17

4077

80

IKY2.52.5A-3500D1202

6000

7500

0.4~32

27

16

20.5

3483

80

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

0.25~32

24

17

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

0.25~33

24

19

23

3984

100

8-10

IKY2.52.5B-3600D2402

9600

12000

0.25~36

24

20

25

3624

100

8-10

IKY2.52.5B-3100D2402

9500

12000

0.25~42

24

23

29

3096

100

8-10

IKY2.52.5B-2800D2402

8470

10600

0.25~45

24

23

29

2760

100

8-10

IKY2.52.5B-2100D2402

6330

7920

0.25~50

24

23

29

2064

100

8-10

###

Power(W)Gear Ratio
 1/3 1/5 1/9  1/15  1/20  1/25  1/35  1/45  1/81
50BBBBBBBCC
100BBBBBBCCD
200BBCCCCCDE
400BCCCCCDE 
750CCDDDDEE 
1000DDEEEE   
1500DDEE     
2000DEEE     
2500EEE      
3000EEE      
3500EE       
4000EE       
4500E        
5000E        

###

B type: M5*10  C type: M6*12 (or M8*16)  
D typr: M8*16 (M6*12)  E type: M10*20  
Application:Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function:Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout:Cycloidal
Hardness:Hardened Tooth Surface
Installation:Oscillating Base Type
Step:Four-Step

###

Customization:

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Rated

Max.

Rated

Max.

IKY2.52.5A-3600D1202

6000

7500

0.4~32

19

14

17

3629

80

IKY2.52.5A-3200D1202

6000

7500

0.4~38

19

16

19.5

3154

80

IKY2.52.5A-2900D1202

6000

7500

0.4~42

19

17

21

2869

80

IKY2.52.5A-2500D1202

6000

7500

0.4~46

19

19

24

2451

80

IKY2.52.5A-2200D1202

6000

7500

0.4~50

19

22

28

2185

80

IKY2.52.5A-1600D1202

4670

5840

0.4~58

19

22

28

1634

80

IKY2.52.5A-1400D1202

4020

5030

0.4~63

19

22

28

1406

80

IKY2.52.5A-5200D1202

6000

7500

0.4~23

27

10

13

5157

80

IKY2.52.5A-4500D1202

6000

7500

0.4~27

27

12

15.5

4482

80

IKY2.52.5A-4100D1202

6000

7500

0.4~30

27

13

17

4077

80

IKY2.52.5A-3500D1202

6000

7500

0.4~32

27

16

20.5

3483

80

###

Model no.

Torque(N.m)

Speed (r/min)

Ratio

Pressure(Mpa)

Total Dis.

(ml/r)

Weight

(KG)

Application

(Ton)

Rated

Max.

Rated

Max.

IKY2.52.5B-4600D2402

9600

12000

0.25~32

24

17

21

4584

100

8-10

IKY2.52.5B-4000D2402

9600

12000

0.25~33

24

19

23

3984

100

8-10

IKY2.52.5B-3600D2402

9600

12000

0.25~36

24

20

25

3624

100

8-10

IKY2.52.5B-3100D2402

9500

12000

0.25~42

24

23

29

3096

100

8-10

IKY2.52.5B-2800D2402

8470

10600

0.25~45

24

23

29

2760

100

8-10

IKY2.52.5B-2100D2402

6330

7920

0.25~50

24

23

29

2064

100

8-10

###

Power(W)Gear Ratio
 1/3 1/5 1/9  1/15  1/20  1/25  1/35  1/45  1/81
50BBBBBBBCC
100BBBBBBCCD
200BBCCCCCDE
400BCCCCCDE 
750CCDDDDEE 
1000DDEEEE   
1500DDEE     
2000DEEE     
2500EEE      
3000EEE      
3500EE       
4000EE       
4500E        
5000E        

###

B type: M5*10  C type: M6*12 (or M8*16)  
D typr: M8*16 (M6*12)  E type: M10*20  

Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.
agriculturalparts

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.
agriculturalparts

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.
agriculturalparts

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.
China Ini up to 200knm High Torque Hydraulic Planetary Gearbox     agricultural pto gearbox	China Ini up to 200knm High Torque Hydraulic Planetary Gearbox     agricultural pto gearbox
editor by czh 2023-03-23